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Safety and Ergonomics at Loading Stations

Working at heights while servicing manholes of rail and road tankers carries a risk of falling. Techcom Serwis offers comprehensive access systems, including folding stairs and safety cages, which minimize this risk and ensure compliance with OSH regulations and the ISO 14122-3:2016 standard (Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails).

Our solutions are designed for durability, ease of use, and maximum operator safety.

Folding stairs with a safety cage at a loading station

Our Offer of Access Systems

Folding Stairs

The main element of the system, allowing the operator to safely descend from the platform to the tanker roof. Available in various sizes and configurations:

  • 3-step stairs: For lower tankers or smaller height differences.
  • 4-step stairs: Standard solution for most tankers.
  • Other sizes: Ability to customize the number of steps to specific needs.

The stairs are equipped with a balancing mechanism (e.g., spring-loaded) to facilitate lowering and lifting, and with non-slip steps.

Safety Cages

A structure surrounding the stairs and the working area around the tanker manhole, providing protection against falls from a height. We design safety cages taking into account individual requirements:

  • Various sizes and shapes, adapted to the station and type of tankers serviced.
  • Equipped with bumpers to protect the tanker from damage.
  • Compliant with the requirements of ISO 14122-3 for guard-rails and protective structures.

Mobile Modules

Mobile work platforms providing flexibility and the ability to service multiple loading stations. Ideal solution for terminals with limited space or variable station configuration.

  • Wheel system: Heavy-duty industrial wheels with bearings, designed for high loads and frequent movement.
  • Rail system: Rail guidance for precise positioning and stability during operation.
  • Brake system: Safety locks and parking brakes ensuring stability during use.
  • Applications: Service of rail tankers, road tankers, loading stations in various locations.

Access Platforms and Support Structures

To ensure stable and safe mounting of stairs and cages, we design and manufacture:

  • Stationary platforms: Steel structures (galvanized or painted) serving as a working platform on which the stairs are mounted.
  • Support structures: Adapted to existing infrastructure (e.g., mounting to existing gangways).

Technical Specifications

  • Standards: Design and execution compliant with ISO 14122-3:2016, relevant OSH regulations, and the Machinery Directive (if applicable).
  • Materials:
    • Platform and cage structures: Structural steel (hot-dip galvanized or painted), optionally stainless steel or aluminum.
    • Stair steps: Galvanized steel (non-slip grating), checker plate aluminum.
  • Balancing Mechanism: Tension or gas springs (selected according to the weight of the stairs).
  • Finishing: Anti-corrosion protection (galvanizing, painting), colors according to RAL palette.
  • Options: Locks for rest and working positions, position sensors, lighting.

FAQ - Folding Stairs

OSH regulations require employers to provide safe working conditions, including minimizing the risk of falls from a height. The ISO 14122-3 standard specifies requirements for permanent means of access to machinery. Folding stairs with safety cages are a widely recognized and recommended technical solution that helps meet these requirements at tanker manhole servicing stations.

The choice of the right system depends on the height of the working platform, the types of tankers serviced (their height and roof geometry), and the available space at the station. Our specialists conduct a site visit or analyze the provided documentation to propose an optimal solution that ensures safe and convenient access.

Yes, in many cases it is possible to install our stair and cage systems on existing platform structures, provided they meet the appropriate strength requirements. We also offer to perform necessary adaptations or reinforcements of existing platforms.

Increase Safety at Your Loading Station

Contact us to get a quote for folding stairs, safety cages, and complete access systems.

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